Graduate Engineer Trainee

Job Title:  Engineer Pressure Die casting

Division/Company/Entity: Shree Mahavir Metalcraft Pvt. Ltd.

Location: Jamnagar

Department: Production/Quality

Reports to: Sr. Manager - Production

Does this job have supervisory responsibilities? Yes

Number of reports: 40 Plus

Job Titles of reports: Associates

Region of reports:  Jamnagar

Position Summary:

This position will be responsible to ensure overall Production & Quality of casting parts made by pressure die casting, Responsible for planning, executing & improving production, OEE, reducing rejections in the die-casting plant & handling related documentation.

Roles and Responsibilities:

• Reduction in COPQ by continuous monitoring and interacting with concerned departments, initiate and monitor improvement projects for improving overall casting quality and differentiated customer experience
• Responsible for improving production and controlling rejections.

• Responsible for daily, weekly and monthly production planning.

• Maintaining production-related documentation as per IATF & ISO.

• Responsible for quick and timely resolution of quality assurance-related issues due to die casting.

• Responsible for maintaining production SOP, process parameters and master data.

• Responsible for overseeing maintenance activity through the maintenance team.
• Responsible for maintaining inventory & create monthly base report of Inward, Outward activity.
• Responsible for the maintaining Consumable and spare parts consumption, inventory & ordering flow.
• Ensure in-process production quality with respect to defined specifications like Quality plan, Control Plan, SOP’s. Also conduct visual and measurement tests and communicate the appropriate action.
• Preparation of Monthly, Annual Production & Quality Improvement Plan and implement it to achieve set Its Targets.
• Prompt resolution of various issues by interacting with concerned departments In charge /heads.
• To extend his Support and guidance to in-process operators/ Technicians to achieve defect free products in next stage.
• Accurate & timely reporting to the management.
• Maintain safe work environment by following standards and procedures and complying with legal regulations.

Skills & Abilities Required:

• Experience handling Zinc automotive and non-automotive die-casting components production, die tools, and problem-solving.
• In-depth knowledge about various casting defects and its resolutions.
• Working Knowledge and Hand on Exp. on Core Tool, 5S, Kaizen etc.

• Experience with die tool maintenance for tooling ranging from 130 to 650 tons.

• Independently carry out entire production activities.

• Resolving ongoing issues related to Production & Quality.

• Extensive experience in die tool maintenance.

• Extensive experience with HPDC machines for tonnage ranging from 130 to 650.

• Extensive experience with maintaining Burning loss and slag
• Knowledge of SAP PP Module, (T-code of Production orders, Stock, purchase requestion, etc. T-codes)
• Good drawing reading and GD & T skill.
• Quick decision maker & Good analytical skill

Personal Characteristic: -

• Process Oriented
• Cost consciousness
• Creativity & innovation
• Initiative & Drive
• People Management & Leadership
• Good communication skills, written and verbal.

Education Qualification & Experience required:

• B.E. Mechanical Engineer with a minimum of 7 years of experience in Die Casting Production (PDC).
• Preferred experience of working in an Automotive/Architectural hardware industries

Note: This job description is not intended to be an all-inclusive list of duties and responsibilities. Rather, it is intended only to describe the general nature of the job. Employee may be expected to perform other related duties as required to meet the ongoing needs of the organization.

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